As the name suggests, DTF printing involves transferring print onto fabric, sewn into clothes. The most recognizable attribute that makes this process worthy of use across a larger number of people is the freedom to choose almost any fabric. Aside from the ability to fabricate a custom concept and deliver it on time, DTF printing is also cost-effective. The usage of DTF printing for on-demand clothing has been increasing as more consumers seek personalized outfits.
DTF printing requires little investment on the user's part, with the only requirements being a DTF printer, Films, Software, a Heat Press machine, and a few other accessories. The following is a complete list of elements that you need to consider when setting out on your digital textile journey:
A direct-to-film printer can print on a variety of different fabrics, thereby enabling the user to create a wide range of customizations. The direct-to-film printer makes it easy for you to print on any substrate, directly or indirectly. DTF printers feature six-color inkjet tanks, allowing you to create exceptional quality and clarity designs.
PET films are a popular choice for DTF printing. Unlike screen printing films, PET films have greater thickness and excellent clarity.
Most DTF printers come with software that guides the user through printing. This software customizes background colors, graphic layers, and other print options. An optimized print requires specific color restrictions, which can be achieved using the software. The software further enhances customizability, allowing you to alter the size of your design.
Printing powder serves as an adhesive between the film and the fabric. It would help if you used a high-quality printing powder so that the adhesiveness between your fabric and print is consistent.
It would be useless for you to go for a DTF print without using DTF printing ink. DTF printing ink works as a dye that fits snugly on the surface of the PET film. You can use ink to create images and patterns from a wide range of subjects, providing limitless options.
The automated powder shaker spreads the printing powder evenly across the substrate.
This machine presses the materials together after transferring your DTF design onto them. You must ensure that the press machine you choose has a relatively high heat range to obtain optimal adhesion.
You first have to print out your image on PET film in white. After that, adjust the color settings on your printer to print your desired image on top of the first layer. This first layer serves as a foundation. It is crucial to remember that the film image must be a mirror representation of the actual image.
After the initial printing, you apply the hot-melt powder directly onto the film's surface. You can use an automated shaker to ensure the powder is evenly spread across the surface. In addition, the powder is normally applied when the film is still wet from ink.
The curing oven then melts the powder, ensuring you get a uniform result from powder application.
Flattening the fabric involves a pre-pressing procedure where the fabric is pressed between heat and press platens. The resulting temperature paired with the flattened fabric ensures that the image is transferred properly onto the fabric.
A transfer is central to the DTF printing process. Once the fabric has been heated between the platens, the PET film is pressed against the fabric. The process is conducted at a temperature of around 170 degrees Celsius for a short span of around 20 seconds, after which the film is firmly stuck onto the fabric.
As the name suggests, cold peeling involves slowly removing the film from the fabric, and the result is a stable print with clear and intricate details. However, the process must be conducted after the fabric has cooled down to room temperature.
Although optional, post-pressing is a procedure that is highly recommended. This is done to ensure that the print remains textured, creating a customized and original design.
Both types of printing are suitable for small items or personalization, such as T-shirts or masks. But the results and printing process are different in both cases, so it's hard to say which one is better.
DTF printers are characterised by fast print times, the ability to print on a wide range of different fabrics, the durability of the print and the low cost per print. In addition, DTF printers are small and lightweight, making them easy to move around.
Direct-to-film printing is a reliable and cost-effective method that can create small or large orders without sacrificing quality. Customers can enjoy the thrill of getting a shirt that bears their name or initials in the form of a customized design. Many customers often opt to purchase multiple shirts bearing the same design. This means a business firm can generate higher profits than expected in a short period.